Services

Load testing

Proof load testing to 250,000 lbs in our Hatfield shop, and to 10 tons anywhere in the country with the mobile unit. Static proof tests, and cycle testing run for as long and as many cycles as your specification calls for. Every certificate tied to a serial number.

01

When you need one

Proof testing is not optional for as much rigging as people think. OSHA requires it outright in four places, and every one of them says it has to be done by "the manufacturer or equivalent entity."

Where OSHA requires a proof test

  • Alloy steel chain slings. Every new, repaired or reconditioned alloy steel chain sling, including all welded components, must be proof tested before use (1910.184(e)(4)).
  • Welded end attachments on wire rope slings. Not to be used unless proof tested at twice their rated capacity prior to initial use (1910.184(f)(4)(ii)).
  • Metal mesh slings. All new and repaired metal mesh slings, handles included, proof tested at a minimum of one and a half times rated capacity (1910.184(g)(5)).
  • Repaired synthetic web slings. Proof tested to twice the rated capacity before returning to service (1910.184(i)(8)(ii)).

That phrase, manufacturer or equivalent entity, is the one that matters. We fabricate wire rope and chain slings in the same building the test bed sits in, which puts us on the right side of it without an argument.

The other reasons people call

  • A below-the-hook device, spreader beam or custom assembly that needs certifying before it goes into service.
  • A hoist, come-along or lever hoist that has to be verified after repair or on a schedule.
  • An engineered lift where the customer, the insurer or the contract requires documented proof of capacity.
  • A government or defense contract that specifies testing and traceable documentation.
02

What we can pull

Two options, and which one you need is usually decided by the capacity rather than the location.

In our Hatfield shop

Up to 250,000 lbs

125 tons. This covers the overwhelming majority of slings, master links, shackles and below-the-hook devices in normal industrial service, at any multiple of rated capacity the standard calls for.

At your site, nationwide

Up to 10 tons

20,000 lbs on the mobile unit, which goes wherever it needs to. The right answer when the equipment cannot practically leave your facility.

Either location

Static or cyclic

A single static proof hold, or repeated cycles run to a duration and count you specify. See the next section.

What we test most

Hoists, shackles and smaller assemblies make up most of the work, along with the slings we build. If you have something unusual, the question worth asking is not whether we will test it but whether it fits the bed and the capacity, and that is a short phone call.

A Nelson technician running a proof test on site: a portable blue test frame with a lever hoist and chain rigged in it, load logged live on a laptop
The Nelson mobile proof test frame: a welded blue steel frame on a wide base, with a shackle, master link and lever hoist rigged inside it and a chain running out to the load
250,000
lbs, in shop
10 tons
mobile, nationwide
Hourly
billed, no minimum
Serialized
every certificate

Testing is billed at the same hourly rate as inspection, which makes it straightforward to combine the two on one visit.

03

Cycle testing

Most shops will give you a single proof pull. We will run a part through repeated load cycles for as long as your specification asks for, and count them.

A static proof test answers one question: did this assembly hold the load once, without deforming. That is what the regulations above require, and for most rigging it is enough.

Cycle testing answers a different question: what happens to this part after the hundredth pull, or the ten thousandth. It is what you want when a component is going into repeated service and somebody needs evidence of how it behaves over a life rather than at a moment. We run the cycle count and the load profile you specify, for as long as it takes, and document it.

This is the part worth calling about. Cycle and endurance testing is not something most rigging shops are set up to do, and it is the reason a good share of this work reaches us in the first place. If you have a specification in hand, send it over and we will tell you plainly whether we can run it.

Government and defense work

A significant share of our testing is done for government and military contracts, where the specification is written down, the tolerances are not negotiable, and the paperwork has to be traceable years later. That work has shaped how we document everything else.

The horizontal proof test bed in the Nelson Wire Rope shop, a long steel bed with a yellow guard running its length, wire rope spools racked behind it Looking down the length of the test bed: the hydraulic ram and its yellow carriage in the foreground, a master link and chain rigged along the bed, shop racking either side
The horizontal bed in Hatfield. This is what pulls to 250,000 lbs.
04

What the certificate carries

A test is worth what you can prove about it afterwards. Every certificate we issue ties to a serial number, so the document and the piece of steel can always be matched back to each other.

  • The serial number of the item tested, so the certificate is traceable to that specific assembly rather than a model or a batch.
  • The load applied, and the standard or customer specification it was tested against.
  • The date, and who performed the test.
  • The result, and the disposition of anything that did not pass.

For cycle testing the certificate also records the cycle count and the load profile that was run.

A Nelson Wire Rope certificate of testing for a two-leg 3/8 inch grade 100 chain sling: serial number, test date, load plot to 18,220 lbs against a 17,600 lb target, and a passed result
An actual certificate, with the customer's name taken off. Two legs of a 3/8″ grade 100 sling, rated 8,800 lbs, pulled to a 17,600 lb proof load and held; the plot is the load as it was applied, second by second.
Traceability is the whole point. An untraceable test certificate is a piece of paper that proves something was tested, but not that this was tested. Years later, when someone asks about a specific assembly, the serial number is the only thing that connects the two.
05

Why choose Nelson Wire Rope

Manufacturer, not just a test house

Four separate OSHA paragraphs require proof testing by "the manufacturer or equivalent entity." We have fabricated wire rope and chain slings in Hatfield since 1979, and the test bed is in the same building. When a sling we built needs proof testing, there is no question about who is entitled to do it.

Independently accredited

Nelson Wire Rope holds AWRF Accreditation, awarded after an independent third-party audit conducted by the Lifting Equipment Engineers Association (LEEA). The audit examines fabrication processes, inspection practices, technical training and documented quality management, which is the same documentation discipline a test certificate depends on.

Test, repair and rebuild in one place

Something that fails a proof test has to go somewhere. Because we fabricate and repair in the same building, a failed assembly can be rebuilt, re-tested, re-tagged and returned without a second vendor, a second lead time or a second purchase order.

One visit, more than one job

The mobile unit and our inspectors bill at the same rate, so a site visit can cover proof testing and periodic inspection together. For a facility that has let both lapse, that is usually the cheapest way to catch up.

Get something tested

Tell us what it is, what it is rated at, and whether it can travel.

Request a load test

Proof testing requirements cited on this page are OSHA 29 CFR 1910.184(e)(4) (alloy steel chain slings), 1910.184(f)(4)(ii) (welded end attachments on wire rope slings), 1910.184(g)(5) (metal mesh slings) and 1910.184(i)(8)(ii) (repaired synthetic web slings). Cycle testing is run to customer specification. Capacity, rate and coverage current as of 2026.